Medical Device Packaging

Headquartered out of Elkhart, IN, strategically located near Warsaw, Barger, Placon’s medical division, is known as a highly responsive, experienced packaging partner offering turnkey solutions for the design, production and distribution of a wide range of custom sterile and non-sterile, single and double barrier medical device packaging systems. Working closely with start-ups to leading med device manufacturers, our experienced packaging team helps increase your products’ speed to market while designing packaging that reduces unit costs, and ensures total product protection and integrity.

Vertically integrated partner

From thermoformed medical device trays, clamshells, blisters, mounting cards, lidding and folding cartons to our own unique BargerGard® protective packaging materials, Barger, regarded as one of the top 3 North American medical device packaging thermoformers, stands for uncompromising precision with the most creatively designed packaging solutions in the industry.

BargerGard protective packaging

An innovative alternative to foam and vinyl protective packaging, our BargerGard non-abrasive TPU material protects delicate porous, sharp and blunt medical components and instruments including catheters, needs, screws and drills from damage. Available in custom sizes or in 5 stock gauges from .005” to .055”, the flexible material can be formed and finished as custom-molded cases, pouches, envelopes and void fill protective packaging. All of our BargerGard products are manufactured, inspected and packed in our Class 8 cleanrooms

EcoStar sustainable packaging

Placon’s EcoStar® brand of extruded, recycled and recyclable PET rollstock as well as our stock clamshell products made with EcoStar material, offers the medical device market a high clarity, high performance and eco-friendly secondary packaging alternative with up to 100% post-consumer content. Have questions about our EcoStar materials? Contact Barger at

Contact Barger at